New Product Release - laser tool setter HPS-LCA100

In modern manufacturing, the requirements for the CNC machining precision of mechanical parts are becoming increasingly stringent. The birth of each product is inseparable from the carving of tools. The precision and stability of tools will directly affect the processing quality. Non-contact laser tool setters can perform online measurement of tools during the production process, eliminating workpiece size deviations or quality problems caused by tool wear or damage, ensuring the processing quality of workpieces and improving production efficiency.

In response to the shortcomings of traditional mechanical tool setters such as contact wear, low precision, and the need for regular maintenance, relying on its years of accumulated mass production experience of high-end industrial sensors and its comprehensive research and development capabilities integrating optics, machinery, electricity, and computing, Hypersen has launched China's first purple laser tool setter HPS-LCA100. By taking advantage of the shorter wavelength of purple laser, it achieves higher measurement precision for CNC tools. Hypersen's ingenious design and meticulous craftsmanship endow HPS-LCA100 with excellent performance and reliability.

As the latest generation of high-precision laser tool setter, HPS-LCA100 uses a 405nm short-wave laser combined with a specially designed optical system and a high-stability structure. It supports the measurement of various tools ranging from Φ20um to Φ500mm and achieves a repeat measurement precision of <0.4um. The built-in high-speed sampling circuit and algorithm support a spindle tool setting speed of up to 200,000 rpm.

HPS-LCA100 can not only be used to measure and compensate for the changes in tool length and tool diameter caused by wear during the machining process but also can be used to evaluate indicators such as tool breakage, tool edge shape, tool and spindle runout, and spindle temperature drift. Compared with traditional tool setting methods, the HPS-LCA100 laser tool setter not only achieves higher measurement precision but also has advantages such as high integration, non-contact, and maintenance-free, which can effectively improve workpiece processing consistency and reduce the maintenance cost of machine tools.

HPS-LCA100 adopts a unique gas seal system and check valve design to prevent external foreign matter from entering the interior of the laser tool setter, enabling it to work stably in the environment of cutting fluid and machining debris for a long time, effectively improving the service life and reliability of the laser tool setter. The highly integrated design and compact structure simplify the installation process and save valuable machine tool space. It can be put into operation by connecting only one cable and one air pipe. The outlet methods of the front, side, and back bases make the installation more flexible. The built-in tool cleaning system can effectively remove the residual cutting fluid and machining debris on the tool surface by spraying high-speed air flow, improving the measurement precision of the tool.

As a leading high-end intelligent sensor enterprise in China, Hypersen Technology (Shenzhen) Co., Ltd. has been deeply engaged in the research and development of advanced sensing technologies for many years. The core team is composed of overseas returnee doctors with Shenzhen Peacock Talents and domestic excellent scientific and technological research and development, production quality control, and marketing personnel. It is a national high-tech enterprise and a Shenzhen specialized, refined, peculiar, and new enterprise. In the fields of optical precision measurement, industrial 2D/3D detection, and robotic force control, a mature product matrix has been formed. The main products include 3D optical profilometer, 3D line confocal sensors, chromatic confocal sensors, laser tool setters, ultra-high-speed industrial cameras, 6-axis force torque sensors, laser cross beam sensor sensors, etc. The products are widely used in industrial automation detection, 3C consumer electronics, new energy, LED new display, robotics, automobiles and other fields.

Hypersen is focused on technological innovation and exploration of high-performance industrial sensors. It has the research and development ability and mass production capacity to comprehensively apply optics, machinery, electricity, and computing technologies to sensor products. Taking it as its own responsibility to break through the "bottleneck" technology of China's high-end intelligent sensors and adhering to the principle of "winning the market with technology and treating customers with integrity," it will continue to provide customers with high-performance, high-reliability intelligent sensor products and professional technical service support, help customers reduce costs and increase efficiency, and create more value for customers.