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Hypersen releases new high-end smart sensors, empowering Industry 4.0 with precision measurement technology

Time:2021-12-03

       With the progress of modern industrial technology and the upgrading of production tools, industrial manufacturing development, "industry 4.0" has become an industry hot word, as an automatic production "heart" sensor, not only as the extension of human "facial features", is also the cornerstone of industrial manufacturing, because industrial production highly depends on high-end production equipment, and the key to solve the problem of equipment quality is relying on precision detection technology to improve super precision measurement ability.


       Recently, Hypersen Technology has released a new series of 3D line confocal sensors, High speed industrial cameras and Chromatic confocal  sensor, enabling industrial 4.0 with machine AI vision.In the application fields such as industrial automation, semiconductor metadelle, 3C electronics and scientific research and medical treatment, new high-end intelligent sensor products provide more professional and efficient precision measurement solutions for market customers.


Let's take a look at the new products and learn about Hypersen!



3D line confocal sensor



▲ model: HPS-LCF3000;

▲ principle: spectral confocal method;

▲ features: large range, wide field, micron level resolution;

▲ advantages: strong material adaptability, which can realize 3D imaging analysis, defect detection and ultra-high-speed precision measurement of the object surface of complex materials such as transparent body, high reflection and strong light absorption;

▲ function: can detect object size, appearance, surface contour, burr and defects;

▲ application: the detection of semiconductor components, 3C electronics, LED, lithium battery and other precision materials.




High-speed industrial camera


Line scan camera

▲ model: HPS-HSL4K;

▲ introduction: Super high-speed CMOS black and white camera;

▲ features: line array scanning, micron-level resolution;

▲ advantages: global shutter, M58 lens interface, 10,000 trillion optical fiber transmission, performance: 7 m * 7 m, 4096 * 2 / row, travel frequency up to 180k line / second;

▲ function: shape, size, position resolution, etc.;

▲ application: detection of high-speed, high-precision detection, motion control analysis and other related applications in industrial, medical, scientific research and other fields.


Area scan camera

▲ model: HPS-HSC9K;

▲ introduction: Super high-speed CMOS black and white camera;

▲ features: large target surface array scanning, micron-level resolution;

▲ advantages: global shutter, M58 lens interface, 40G optical fiber transmission, performance: 2.5 m * 2.5 m, 9344x7000 resolution under the frame rate of 71fps;

▲ function: shape, size, position resolution, etc.;

▲ application: detection of high-speed, high-precision detection, motion control analysis and other related applications in industrial, medical, scientific research and other fields.


Chromatic confocal  sensor


▲ model: Sensor head HPS-CFL043;

▲ principle: spectral confocal method;

▲ features: ultra-high limit resolution;

▲ advantages: strong material adaptability, which can realize ultra-high-speed precision measurement of complex materials, including transparency, high reflection and strong light absorption;

▲ function: can detect the object surface contour, flatness, roughness and defects;

▲ application: the detection of semiconductor components, 3C electronics, LED, lithium battery and other precision materials.


About Hypersen


       Founded by Hebertson Technology (Shenzhen) Co., Ltd. (hereinafter referred to as Hebertson) in 2015, is a national high-tech enterprise. It has passed ISO9001 quality management system certification and ISO14001 environmental management system certification, and obtained more than 40 independent intellectual property rights of products.The company focuses on the deep learning level of industrial sensor technology innovation, light, machine, electricity, computing technology integrated application, with sensor series product research and development ability and scale production capacity, its main products for high-end optical, mechanical sensors, including 3D line spectrum confocal sensor, spectral confocal displacement sensor, super high speed industrial cameras, six-dimensional force sensor, face array solid state laser radar, laser needle sensor, single point ToF ranging sensor and laser displacement sensor, etc.Today, the company is based in the global market, and its products are widely used in industrial automation, precision measurement, transportation and logistics, the Internet of Things and scientific research and medical fields.In the future, the company will continue to adhere to the service principle of "technology wins the market, integrity for customers", and is committed to establishing a first-class high-end intelligent sensor brand, adhere to continuous innovation, to provide customers with high performance, high reliability of sensor products and professional sensor solutions.


Hypersen Products


       In April 2021, the first 3D line confocal sensor was officially released in China.The product adopts the spectral confocal principle to obtain the exact coordinate value data of the measured surface.Hypersen HPS-LCF1000 achieves the fastest industry's 35 high speed scan rate, 000 lines / second; Up to 2,048 sub-micron-level pixels in each line, The point interval is only 2.9um; A Z-axis resolution of 0.1um; Detection of objects are not affected by the object material and reflection, It can effectively solve the problem of inaccurate location offset measurement due to the detection of traditional laser products and light refraction; Can detect object size, morphology, surface roughness, flatness, thickness, segment difference height, gap and surface difference, burr and flicker, volume, range, faults and defects, etc, And simultaneously output 3D, 2D imaging analysis, Can be widely used in electronic 3C materials, industrial semiconductor materials, industrial precision spare parts detection, Scientific research, teaching, medical and health care and other fields.


       In September 2021, won the chapec "excellent innovation product award" —— Chromatic Confocal Sensor is a nano high precision contactless displacement sensor, not affected by the measured material, shape, color and reflection, with large Angle characteristics, coaxial measurement has no detection dead Angle, suitable for a variety of different requirements of high precision measurement occasions.The controller can support four sensor heads simultaneously, and the maximum measurement frequency of a single sensor head is 6.3k.The unique multi-layer material measurement algorithm, which can measure the thickness or gaps of transparent / translucent multi-layer materials, can be widely used in electronic 3C materials, industrial semiconductor materials, industrial precision spare parts detection, scientific research and teaching, medical and health care and other fields.


       The 2020 —— High Speed Industrial Camera, an excellent product of the China Hi-tech Fair, can be used to solve the pain points and difficulties in high-speed industrial detection, greatly improve the detection efficiency of industrial products, and is widely used in printing and other high-speed motion detection, machine vision, dynamic experimental analysis and other fields.The HPS-HSC2K industrial camera independently developed by Hayson has 40G fiber ultra-high speed transmission and is a 2.2 megapixel ultra-high speed industrial camera with a frame rate of 1490fps @ 2048 * 1080 8bit and 2971fps @ 1024 * 1024 8bit.


       In 2019, the excellent products of China Hi-tech Fair, the six-dimensional force sensor that won one of the sixth "New Enterprise Award" star products in 2020, can realize the accurate measurement of the force and torque on the three spatial axes of XYZ, and have the sampling ability of 24Bit high-speed ADC.The sensor adopts a strain body structure, with good overload resistance and durability, and can be up to 5 times the safe overload when working.High-precision strain gauge and structure design achieve higher signal-to-noise ratio and sensitivity, and the built-in temperature compensation algorithm greatly reduces the temperature drift due to temperature variation.The products are widely used in flexible claw grip, robot joints, automatic measurement and control, wind tunnel test and other scenarios.


       In addition to the above products, Hypersen also for glue positioning, CNC positioning of industrial zero calibration scene developed laser needle sensor, and for high precision laser displacement sensor and surface array solid state laser radar, cope with rich automotive, logistics industry surface array solid-state lidar and single point ToF ranging sensor, and applied to semiconductor, industrial industry laser displacement sensor and other products.







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